Processes
Delivering Reliability and Efficiency with Advanced Manufacturing Solutions
Our Manufacturing Processes
Bigmate aims to deliver reliability and efficiency for every industry need through our business solutions – Plastic Injection Molding, SMT PCB Assembly, Painting, Printing, Hot Stamping, Vacuum Metalizing, Chrome Plating Processes
Plastic Injection Molding
Innovative Manufacturing Process and Robotics
- Bigmate's injection molding expertise extends to a wide range of industries, including Home Appliances, Automotive, Amusement, and etc.
- Bigmate has injection machines ranging in tonnage from 30ton to 450ton.
- In total, we maintain 14 injection molding machines.
- When it comes to injection molding for exterior and colouring products, we have a lot of experience.
SMT PCB Assembly
Excellence in SMT PCB Assembly
- From small lot to mass production lot, there is a continuous operation 24 hours a day.
- When it comes to SMT products for Japanese appliance manufacturers, Bigmate has a lot of experience.
- Bigmate is well-versed in the manual soldering of lead and harness parts.
- To achieve the highest possible level of efficiency, we are dedicated to the continuous improvement of the Assembly line.
Painting Process
Leadership in Product Innovation
- There are XY reciprocating line and spindle line that ensure thorough and consistent paint application.
- The facility has capabilities for UV painting to enhance efficiency and quality of the painting process for plastic components.
- A lot of experience of painting process in Japan for Home Appliances products.
- A lot of experience of painting process in Philippines for Amusements products.
- Many technicians have extensive experience with manual spray painting.
- In the field of Manual Spray Painting with Masking, Bigmate has a great deal of experience.
- In order to fabricate a Masking Jig for Manual Spray Painting, we cooperate with Subcon.
- High Gross Painting, Rubber Painting, Painting on Vacuum, Metalizing, and Plating are all examples of this.
Printing Process
Quality in Every Detail
- Silk screen printing and pad printing are two of the services that we coordinate with a Subcon for painted or injected parts.
- In addition, there is a facility for Rotary Screen Printing.
- Jig fabrication for Screen and Pad printing can also be coordinated.
- Bigmate has experience in Luminescent Printing.
Hot Stamping
Elevating Products
- There is a wide variety of options available for foil, including Silver, Gold, Hair Line, Hologram, and many others.
- Additionally, there is a facility that can perform both Vertical and Roller transfers.
- Bigmate has previous expertise with Hot Stamping on Painting.
- Bigmate has experience with the process of Rotary Hot Stamping.
Vacuum Metalizing
Detailing beyond Limits
- A total of four Vacuum Metalizing Chambers from part of the facilities
- Vacuum Metalizing with Paint is what is being utilized to achieve a variety of colors.
- Utilizing a specialized aluminum material that is imported for its high level of quality.
- The high-end appearance of the products is achieved by the use of vacuum metalizing.
Chrome Plating
Trust our Expertise
- An Automatic Chrome Plating line has been specifically used for the purpose of plating Plastic Injection Parts exclusively.
- It is possible for us to coordinate even a small production volume.
- Bigmate can also coordinate for Plating Jig fabrication.