Injection Molding Machinery
Injection Molding Machines at Bigmate Philippines
At Bigmate Philippines, we utilize injection molding machines to deliver high-quality plastic components and electronic parts to our valued clients. Our advanced machinery ensures precision, efficiency, and reliability in every production run.
SMT PCB Assembly
Bigmate Philippines Inc. operates through SMT PCB Assembly, or Surface-Mount Technology, a modern approach to surface mounting of electronic components on the printed circuit board (PCB).
We provide the best quality component placement, high-speed production, and quality control, equipped with the machinery and an experienced team, in order to meet the particular specification of the clients in different respective industries. Bigmate provides superior performance and reliability for every PCB assembly production.
FAQ
About the
design
Do you support 3d design and flow analysis?
Yes, we support flow analysis and offer 3D viewing through our advanced software. Although we don’t provide product 3D design services, we work seamlessly with the 3D data supplied by our clients to fabricate molds and produce high-quality injected parts based on detailed criteria and tolerances. During mold fabrication, we also provide material flow analysis to ensure optimal results.
Can you verify the feasibility of the mold?
We can verify the feasibility of the mold once the customer provides the 3D product drawings. This verification ensures that the final product meets all your specifications and standards, providing peace of mind and quality assurance.
Is it possible to handle everything from product design to mold design?
While our clients typically manage product design, we excel in creating mold designs based on the provided 3D (and 2D) product drawings. This collaborative approach ensures that we meet your exact specifications, delivering superior-quality molds.
How do you perform design verification of molds?
We provide a Design for Manufacturability (DFM) report based on the 3D product drawings from our clients. We then set up a meeting to review and approve the DFM before starting mold fabrication, ensuring all aspects are covered and expectations are met.
FAQ
About
the mold
How big can you make a mold?
We can create molds for machines up to 800 tons. Our in-house capabilities include a machine size of up to 450 tons.
What are the surface finishes of mold that can be handled?
We offer a variety of surface finishes based on client requirements, including texture, mirror polish, and more, ensuring that the final product meets your aesthetic and functional needs.
Is it possible to make a prototype mold?
Yes, we can create prototype molds to help you refine your product before mass production. This allows for testing and modifications, ensuring the final product is perfect.
Is it compatible with hot runners?
Yes, we fabricate molds with hot runners for efficient mass production, providing consistent quality and reducing cycle times.
Is it possible to quench molds?
We use Mold Temperature Control (MTC) and chillers for mold control. Additionally, we have experience with Heat & Cool injection processes, which heat the mold above 100°C using boiler steam and then cool it immediately with a chiller. This process eliminates weld lines and maintains a high gloss for mirror-polished surfaces, ensuring superior quality.
FAQ
About Prototyping &
production volume
Do you also support the prototyping of plastic products?
Yes, we support prototyping, provided the client allows us to create a prototype mold. This service helps in validating design and functionality before full-scale production.
What is the monthly production quantity that can be handled?
Production volume depends on the product and production method. We can adjust the cavity settings based on client requirements to meet your desired production volume, ensuring flexibility and efficiency.
Can you handle the transfer of production?
Yes, we have extensive experience in transferring from production both domestically and internationally. Once we receive the mold, we perform a thorough check and maintenance before proceeding to trial and mass production upon client approval, ensuring a smooth transition and continuous output.
FAQ
Injection Molding Specifications
What sizes can be molded?
We have injection molding machines ranging from 30 tons to 450 tons, allowing us to handle a wide variety of product sizes and complexities.
Is insert molding possible?
Yes, we perform insert molding manually to meet specific client needs, providing flexibility and precision in production.
To what extent can you handle the post-molding process?
We offer a range of secondary processes, including painting, printing, hot stamping, laser cutting, metalizing, and chrome plating, to enhance your products and add value.
FAQ
Resin Material
& Cost
What kind of plastic materials can you handle?
We can handle any type of plastic material based on client requirements. Common materials include PS, PP, ABS, PC, and PBT, ensuring we meet the specific needs
What are the most common advantages in materials?
We ensure cost-effective solutions by using commonly available resins. Our strong relationships with suppliers allow us to provide high-quality materials at competitive prices, enhancing the value we deliver to our clients.
Is there any way to reduce cost in the case of small-lot molding?
Cost efficiency in small-lot molding depends on the production volume. We work closely with clients to optimize the process and minimize material loss, ensuring cost-effectiveness even in small lots.
Is there a way to reduce the number of modifications and changes after mold production?
We prioritize thorough initial design discussions and meticulous planning to minimize the need for modifications or changes after mold production. Our collaborative approach ensures a high level of accuracy and satisfaction, reducing the need for post-production adjustments.